GreenTech Fixtures Inc. - Energy saving lighting - Technology
GreenTech Home Page GReenTech Products Page GreenTech Services Page GreenTech Technology Page GReenTech Documents LIbrary About GreenTech Page GReenTech Contact Page
HOME > Technology

GreenTech Fixtures Inc.
Technology

Introduction:
    Thomas Edison is generally credited with the invention of the commercially viable electrical lamp we are familiar with (incandescent bulb).  He was building on work done by early pioneers, particularly Canadian inventors Woodward and Evans (who's 1874 patents Edison purchased), thus Canadians invented the light bulb, but Edison commercialized it.
    The conversion of electricity to light was demonstrated in laboratories as early as 1801 by Sir Humphrey Davy who is also credited with the invention of the electric arc lamp.
    We will offer a general overview of Magnetic Induction Lighting technology on this page.  Those interested in further details can read/download the publications listed at the bottom of this page.
Incandescent Lamps:
   
The most common form of electrical lighting we are all familiar with is the incandescent lamp. This consists of an evacuated glass envelope, which generally has two electrodes protruding through the wall of the glass vessel at the bottom, and sealed in place, to bring the electrical current into the interior of the lamp.
    There is a thin filament, usually made of tungsten wire, suspended between the electrodes.  More than two electrodes may be present, for example in a “3-way” lamp.  There may also be other non-electrically connected wires provided for mechanical support of the filament.
    The incandescent lamp works by passing an electrical current through the tungsten filament, which then glows white hot emitting light.  This is not an efficient process as approximately 95% of the energy supplied to the lamp is emitted as heat.  The filament must be contained in an evacuated bulb, or a bulb filled with an inert gas, as any contact with oxygen will cause the heated tungsten filament to evaporate and break the electrical circuit, thus rendering the lamp useless.  Incandescent lamps also have a relatively short lifespan when compared to other types of lamps such as fluorescents and metal-vapour lamps.

Other Lamp Types:
    There are many other types of lamps ranging from xenon arc lamps used in movie projectors, to metal halide, mercury vapour and sodium types, to fluorescent types, to light emitting diodes [LEDs].  It is beyond the scope of this page to cover all of these types in detail, but we will cover fluorescent lamps as the Induction lamps are a modified form of the fluorescent lamp.

Fluorescent Lamps:
    A fluorescent lamp is a type of gas discharge tube where an electrical current excites mercury vapour in an inert gas producing UV light, typically at the 253.7 nm and 185 nm wavelengths.  The UV light is up-converted, by a coating of phosphors on the inside of the glass tube, into visible light.  Little, if any, of the UV light escapes the tube as ordinary glass blocks UV light at the frequencies used.
    At each end of the typical fluorescent lamp, there are small tungsten filaments which are usually coated with a blend of metallic salts such as barium, strontium and calcium oxides.  The filaments are provided to bring the electric current into the lamp, and the metallic salts are designed to promote the emission of electrons, in order to stimulate the mercury ions in the tube.
    Fluorescent lamps are a negative resistance device [as more current flows, the resistance decreases allowing even more current to flow] so the lamps require a ballast to control the current to the lamp.  
    The most common and simple type of ballast is a magnetic or “core and coil” ballast.  This is a form of current limiting transformer which provides the lamp with the correct current needed for operation.
    These ballasts are cheap but inefficient as they emit heat [wasted energy] - typically between 12% and 15% of the energy consumed by the lamp is wasted in the typical “core & coil” ballast.  Newer types of fluorescent lamps use high frequency electronic ballasts.  While these are more costly to manufacture, they are much more energy efficient typically only wasting between 6% and 9% of the energy consumed by the lamp.
    The choice of phosphor, or combination of phosphors, used in the coating on the inside of the tube influences the perceived colour of the light emitted.  Certain phosphors emit red, green or blue light when excited by the UV light inside the tube.  By combining various types of  phosphors, manufacturers can offer “warm white”, “cool white” and “daylight” types of lamps (where these designations refer to the approximate colour temperature of the lamp) by mixing and matching the phosphors used in the lamp coating.

Electrodeless Lamps:
    Almost all of the light sources currently in use have one thing in common, metal electrodes sealed into the walls of the bulb to bring the electrical current inside the lamp chamber/envelope. Unsurprisingly, the main failure mechanisms in these typical lamps [other than breakage] is:

  • Failure of the filament due to depletion of the filament material over time as atoms are stripped off by the electrical current;

  • Vibration which breaks the filament, especially when it is hot;

  • Failure of the seal integrity of the lamp; typically caused by thermal stresses in the area where the electrodes go through the glass walls.  The failure of the seal can either be sudden and complete, or a “slow leak” over time allowing the entry of atmospheric gasses which contaminates the interior.

    The dream of lighting inventors has been to produce a lamp with no internal electrodes so as to eliminate these common failure modes.  In an electrodeless lamp the envelope [bulb] is completely sealed and thus there is no chance of atmospheric contamination due to seal failure and no electrodes to wear out over time.  On 23 June 1891, Nicholas Tesla was granted US patent 454,622 to cover a very early form of Induction lamp.

    In an electrodeless lamp, the main failure mechanisms [other than breakage] are:

  • Depletion of the mercury amalgam inside the envelope [bulb].  When the mercury ions are excited and bombard the phosphors [which then emit the light we see], a small percentage of them are absorbed by the phosphor coating over time.  Once the mercury ions inside the envelope are depleted, the lamp emits only a very dim light and has to be replaced.

  • Failure of the electronics [ballast] used to drive the lamp.  This is not a catastrophic failure mode as typically the electronics [ballast] are external to the lamp and can easily be replaced.

 So how do you get an electrical current inside the bulb (glass envelope) of a lamp to excite the mercury ions within?

Magnetic Induction Lamps:

    Magnetic induction lamps are basically fluorescent lamps with electromagnets wrapped around a part of the tube (an External inductor lamp), or inserted inside the lamp (an internal inductor lamp).

n external inductor lamps, high frequency energy, from the electronic ballast, is sent through wires, which are wrapped in a coil around the ferrite inductor on the outside of the glass tube, creating a powerful magnet.
    The induction coil produces a very strong magnetic field which travels through the glass and excites the mercury atoms in the interior. The mercury atoms are provided by the amalgam (a solid form of mercury).
    The excited mercury atoms emit UV light and, just as in a fluorescent tube, the UV light is up-converted to visible light by the phosphor coating on the inside of the tube. The glass walls of the lamp prevent the emission of the UV light as ordinary glass blocks UV radiation at the 253.7 nm and 185 nm range.
    The induction lamp system can be considered as a type of transformer where the inductor outside the glass envelope is the primary coil, while the mercury atoms in an inert gas-fill within the envelope/tube form a single-turn secondary coil.  

    The high frequency magnetic field from the inductor is coupled to the metallic mercury ions causing their electrons to reach an excited state.  When the electrons revert to the ground state, photons of UV light are emitted which excites the phosphor coating to emit visible light.
Internal Inductor Lamps:
    In an internal inductor lamp, a light bulb shaped glass envelope, which has a test-tube shaped re-entrant central cavity, is coated with phosphors on the interior, evacuated, then filled with an inert gas and a pellet of mercury amalgam.  The induction coil is wound around a ferrite shaft which is inserted into the central test-tube like cavity.  The inductor is excited by high frequency energy, provided by an external electronic ballast, causing a magnetic field to penetrate the glass and excite the mercury atoms, which emit UV that is converted to visible light by the phosphor coating.
    The external inductor lamps have the advantage that heat generated by the induction coil assemblies is external to the tube and can be easily dissipated by convention or conduction. The external inductor design lends itself to higher power output lamp designs which can be rectangular or round.
    In the internal inductor lamps, the heat generated by the induction coil is emitted inside the lamp body and must be cooled by conduction to a heat-sink at the lamp base, and by radiation through the glass walls.
  The internal inductor lamps tend to have a shorter lifespan than the external inductor types due to the higher operating temperatures.  
    The internal inductor type lamps look more like a conventional light bulb than the external inductor type lamps, so may be more aesthetically pleasing in some applications.
 
Ballast:
    Magnetic induction lamps require a correctly matched electronic ballast for proper operation (sometimes referred to as a "generator" since it generates the power for the high frequency magnetic field).  The ballast takes the incoming mains AC voltage [or DC voltage in the case of 12 and 24V ballasts] and rectifies it to DC.  Solid state circuitry then converts this DC current to a very high frequency which is between 2.65 and 13.6 MHz depending on the lamp design.
    The high frequency produced by the ballast is fed to the coil wrapped around the ferrite core of the external or internal inductor to produce the magnetic field.  
    The ballasts contain control circuitry which regulates the frequency and current to the induction coil to insure stable operation of the lamp.  In addition, the ballasts have a circuit which produces a large “start pulse” at power-up to initially ionize the mercury atoms and thereby start the lamp.
 

The advantages of Induction lamps are:

  • Long lifespan due to the lack of electrodes - between 65,000 and 100,000 hours depending on the lamp type and model;

  • Very high energy conversion efficiency of between 62 and 87 Lumens/watt [higher wattage lamps are more energy efficient];

  • High power factor due to the high frequency electronic ballasts which are 98% efficient - less wasted energy in the ballast;

  • Minimal Lumen depreciation (declining light output with age) compared to other lamp types;

  • Instant-on and hot re-strike, unlike most conventional lamps used in commercial/industrial lighting;

  • Environmentally friendly as the mercury is in a sold form and can be easily recovered if the lamp is broken, or for recycling at end-of-life;

  • These benefits offer a considerable cost savings of between 30% and 70% in energy and maintenance costs compared to other types of HID lamps which they replace.


< BACK TO TOP OF PAGE


To Learn More...

To learn more about Magnetic Induction Lamps, how they work, the science behind the technology, read a FAQ, environmental aspects of Magnetic Induction Lamps, and more...  Visit our Documents Page when you can read and download more information.

Documents Page >

Useful Links

Environmental Aspects of Magnetic Induction Lighting - Google Knol article which is a modified form of the "Environmental Aspects of Magnetic Induction Lighting: publication available from our Documents Library.  (Link will open in a new tab)

How Magnetic Induction Lamps Work - Google Knol Article which is a modified version of our :how Induction Lamps Work - Overview" available from our Documents Library.  (Link will open in a new tab)


< BACK TO TOP OF PAGE


MORE Light... LESS Money!
Goderich, Ontario, Canada


Phone:  519.440.2054


Home | Products | Services | Technology | Documents | About Us | Contact Us

© 2010 GreenTech Fixtures Inc and  www.GreenTechFixtures.com - All rights reserved.
Logos and trademarks are the property of their respective owners - used by permission.