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Introduction:
Thomas Edison is generally credited with
the invention of the commercially viable electrical lamp we
are familiar with (incandescent bulb). He was building on work done by early
pioneers, particularly Canadian inventors Woodward and Evans
(who's 1874 patents Edison purchased), thus Canadians invented
the light bulb, but Edison commercialized it.
The conversion
of electricity to light was demonstrated in laboratories as
early as 1801 by Sir Humphrey Davy who is also credited with
the invention of the electric arc lamp.
We will offer a general overview of Magnetic
Induction Lighting technology on this page. Those interested
in further details can read/download the publications listed
at the bottom of this page.
Incandescent
Lamps:
The
most common form of electrical lighting we are all familiar
with is the incandescent lamp. This consists of an evacuated
glass envelope, which generally has two electrodes protruding
through the wall of the glass vessel at the bottom, and
sealed in place, to bring the electrical current into
the interior of the lamp.
There is a thin filament, usually made
of tungsten wire, suspended between the electrodes.
More than two electrodes may be present, for example in
a “3-way” lamp. There may also be other non-electrically
connected wires provided for mechanical support of the
filament.
The incandescent lamp works by passing
an electrical current through the tungsten filament, which
then glows white hot emitting light. This is not
an efficient process as approximately 95% of the energy
supplied to the lamp is emitted as heat. The filament
must be contained in an evacuated bulb, or a bulb filled
with an inert gas, as any contact with oxygen will cause
the heated tungsten filament to evaporate and break the
electrical circuit, thus rendering the lamp useless.
Incandescent lamps also have a relatively short lifespan
when compared to other types of lamps such as fluorescents
and metal-vapour lamps. |
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Other Lamp
Types:
There are many other types of lamps ranging
from xenon arc lamps used in movie projectors, to metal halide,
mercury vapour and sodium types, to fluorescent types, to
light emitting diodes [LEDs]. It is beyond the scope
of this page to cover all of these types in detail, but we
will cover fluorescent lamps as the Induction lamps are a
modified form of the fluorescent lamp.
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Fluorescent
Lamps:
A fluorescent lamp is a type of gas
discharge tube where an electrical current excites mercury
vapour in an inert gas producing UV light, typically at
the 253.7 nm and 185 nm wavelengths. The UV light
is up-converted, by a coating of phosphors on the inside
of the glass tube, into visible light. Little, if
any, of the UV light escapes the tube as ordinary glass
blocks UV light at the frequencies used.
At each end of the typical fluorescent
lamp, there are small tungsten filaments which are usually
coated with a blend of metallic salts such as barium,
strontium and calcium oxides. The filaments are
provided to bring the electric current into the lamp,
and the metallic salts are designed to promote the emission
of electrons, in order to stimulate the mercury ions in
the tube.
Fluorescent lamps are a negative resistance
device [as more current flows, the resistance decreases
allowing even more current to flow] so the lamps require
a ballast to control the current to the lamp. |
The most common and simple type of ballast is a magnetic
or “core and coil” ballast. This is a form of current
limiting transformer which provides the lamp with the
correct current needed for operation.
These ballasts are cheap but inefficient
as they emit heat [wasted energy] - typically between
12% and 15% of the energy consumed by the lamp is wasted
in the typical “core & coil” ballast. Newer
types of fluorescent lamps use high frequency electronic
ballasts. While these are more costly to manufacture,
they are much more energy efficient typically only wasting
between 6% and 9% of the energy consumed by the lamp.
The choice of phosphor, or combination
of phosphors, used in the coating on the inside of the
tube influences the perceived colour of the light emitted.
Certain phosphors emit red, green or blue light when excited
by the UV light inside the tube. By combining various
types of phosphors, manufacturers can offer “warm
white”, “cool white” and “daylight” types of lamps (where
these designations refer to the approximate colour temperature
of the lamp) by mixing and matching the phosphors used
in the lamp coating. |
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Electrodeless
Lamps:
Almost all of the
light sources currently in use have one thing in common,
metal electrodes sealed into the walls of the bulb to
bring the electrical current inside the lamp chamber/envelope.
Unsurprisingly, the main failure mechanisms in these
typical lamps [other than breakage] is:
-
Failure
of the filament due to depletion of the filament
material over time as atoms are stripped off by
the electrical current;
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Vibration
which breaks the filament, especially when it is
hot;
-
Failure
of the seal integrity of the lamp; typically caused
by thermal stresses in the area where the electrodes
go through the glass walls. The failure of
the seal can either be sudden and complete, or a
“slow leak” over time allowing the entry of atmospheric
gasses which contaminates the interior.
The dream of lighting inventors has been to produce
a lamp with no internal electrodes so as to eliminate
these common failure modes. In an electrodeless
lamp the envelope [bulb] is completely sealed and thus
there is no chance of atmospheric contamination due
to seal failure and no electrodes to wear out over time.
On 23 June 1891, Nicholas Tesla was granted US patent
454,622 to cover a very early form of Induction lamp.
In an electrodeless lamp, the main failure mechanisms
[other than breakage] are:
-
Depletion
of the mercury amalgam inside the envelope [bulb].
When the mercury ions are excited and bombard the
phosphors [which then emit the light we see], a
small percentage of them are absorbed by the phosphor
coating over time. Once the mercury ions inside
the envelope are depleted, the lamp emits only a
very dim light and has to be replaced.
-
Failure
of the electronics [ballast] used to drive the lamp.
This is not a catastrophic failure mode as typically
the electronics [ballast] are external to the lamp
and can easily be replaced.
So
how do you get an electrical current inside the bulb
(glass envelope) of a lamp to excite the mercury ions
within?
Magnetic
Induction Lamps:
Magnetic induction lamps are basically fluorescent lamps
with electromagnets wrapped around a part of the tube
(an External inductor lamp), or inserted inside the
lamp (an internal inductor lamp).
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n external inductor lamps,
high frequency energy, from the electronic ballast,
is sent through wires, which are wrapped in a coil around
the ferrite inductor on the outside of the glass tube,
creating a powerful magnet.
The induction coil produces a very
strong magnetic field which travels through the glass
and excites the mercury atoms in the interior. The mercury
atoms are provided by the amalgam (a solid form of mercury).
The excited mercury atoms emit UV
light and, just as in a fluorescent tube, the UV light
is up-converted to visible light by the phosphor coating
on the inside of the tube. The glass walls of the lamp
prevent the emission of the UV light as ordinary glass
blocks UV radiation at the 253.7 nm and 185 nm range.
The
induction lamp system can be considered as a type of
transformer where the inductor outside the glass envelope
is the primary coil, while the mercury atoms in an inert
gas-fill within the envelope/tube form a single-turn
secondary coil.
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The high frequency magnetic field from the inductor is
coupled to the metallic mercury ions causing their electrons
to reach an excited state. When the electrons revert
to the ground state, photons of UV light are emitted which
excites the phosphor coating to emit visible light.
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Internal
Inductor Lamps:
In an internal inductor lamp, a light
bulb shaped glass envelope, which has a test-tube shaped
re-entrant central cavity, is coated with phosphors on
the interior, evacuated, then filled with an inert gas
and a pellet of mercury amalgam. The induction coil
is wound around a ferrite shaft which is inserted into
the central test-tube like cavity. The inductor
is excited by high frequency energy, provided by an external
electronic ballast, causing a magnetic field to penetrate
the glass and excite the mercury atoms, which emit UV
that is converted to visible light by the phosphor coating.
The
external inductor lamps have the advantage that heat generated
by the induction coil assemblies is external to the tube
and can be easily dissipated by convention or conduction.
The external inductor design lends itself to higher power
output lamp designs which can be rectangular or round.
In the internal inductor lamps, the
heat generated by the induction coil is emitted inside
the lamp body and must be cooled by conduction to a heat-sink
at the lamp base, and by radiation through the glass walls.
The internal inductor lamps tend to have a shorter
lifespan than the external inductor types due to the higher
operating temperatures. |
The internal inductor
type lamps look more like a conventional light bulb than
the external inductor type lamps, so may be more aesthetically
pleasing in some applications.
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Ballast:
Magnetic induction lamps require a
correctly matched electronic ballast for proper operation
(sometimes referred to as a "generator" since
it generates the power for the high frequency magnetic
field). The ballast takes the incoming mains AC
voltage [or DC voltage in the case of 12 and 24V ballasts]
and rectifies it to DC. Solid state circuitry then
converts this DC current to a very high frequency which
is between 2.65 and 13.6 MHz depending on the lamp design.
The high frequency produced by the
ballast is fed to the coil wrapped around the ferrite
core of the external or internal inductor to produce the
magnetic field. |
The ballasts contain control circuitry which regulates
the frequency and current to the induction coil to insure
stable operation of the lamp. In addition, the ballasts
have a circuit which produces a large “start pulse” at
power-up to initially ionize the mercury atoms and thereby
start the lamp.
The
advantages of Induction lamps are:
-
Long
lifespan due to the lack of electrodes - between
65,000 and 100,000 hours depending on the lamp type
and model;
-
Very
high energy conversion efficiency of between 62
and 87 Lumens/watt [higher wattage lamps are more
energy efficient];
-
High
power factor due to the high frequency electronic
ballasts which are 98% efficient - less wasted energy
in the ballast;
-
Minimal
Lumen depreciation (declining light output with
age) compared to other lamp types;
-
Instant-on
and hot re-strike, unlike most conventional lamps
used in commercial/industrial lighting;
-
Environmentally
friendly as the mercury is in a sold form and can
be easily recovered if the lamp is broken, or for
recycling at end-of-life;
-
These
benefits offer a considerable cost savings of between
30% and 70% in energy and maintenance costs compared
to other types of HID lamps which they replace.
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To
Learn More...
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| To learn
more about Magnetic Induction Lamps, how they work,
the science behind the technology, read a FAQ, environmental
aspects of Magnetic Induction Lamps, and more...
Visit our Documents Page when you can read and download
more information.
Documents
Page >
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Useful
Links
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| Environmental
Aspects of Magnetic Induction Lighting - Google
Knol article which is a modified form of the "Environmental
Aspects of Magnetic Induction Lighting: publication
available from our Documents Library. (Link
will open in a new tab)
How
Magnetic Induction Lamps Work - Google Knol
Article which is a modified version of our :how Induction
Lamps Work - Overview" available from our Documents
Library. (Link
will open in a new tab)
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Phone: 519.440.2054
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